catalyst

A next-gen performance jumping saddle, driven by technology.

equestrian innovation

Designing for Athletes

Horses are riders are athletes. They often suffer from pain and injury due to the impact of the sport. Success as an equestrian depends on the ability to communicate with the horse. Equipment can make or break this connection, especially saddles. Being a lifelong equestrian, I designed a saddle that leverages modern technology for improved performance.

pain points

Difficult to Manufacture

Requiring specialized artisan craftsmen, saddles today are difficult to make and making adjustments is challenging.

Heavy, Outdated Materials

Saddles have been made with the same materials for centuries, and they typically feel heavy and bulky. In the Middle Ages, saddle structures were made of wood and steel, which is how many companies still make them today.

Ineffective Fitting Methods

Saddle fitting today is reliant on trained representatives, making it costly for the companies and subject to human error. Saddles are typically made in Europe, and the process of getting a saddle fit and made is long and challenging.

impact

Performance, Communication & Comfort

When a saddle doesn’t fit, it leads to a cycle of discomfort between horse and rider, creating communication issues.

“[saddle fit] contributes to sourness and other stress. It can affect the quality of the movement and ultimately can affect [the horse’s] interest in jumping.” - Kalli Smith, Pro

In a scientific study, modified saddles reduced pressures, resulting in greater shoulder and carpal flexion and higher fetlock height during jumps.

market position

Opportunity for Innovation

Though there have been modern innovations in jumping saddles, the industry is largely stuck in the past. This creates an opportunity to innovate.

Saddle Market

The saddle market reached 4.31 billion dollars in 2024 and is expected to reach 6 billion by 2032, growing at a rate of 4.23% from 2024 to 2032. Catalyst is at the peak of innovative form and technology in today’s saddle market.

what sets catalyst apart?

Precise Custom Fit

Using 3D scanning technology, Catalyst is modeled for the horse.

Technology-Driven Performance

Catalyst has a lattice structure be flexible, lightweight, and shock absorbent. Angled panels allow for free shoulder movement in jumping

Cutting-Edge Aesthetics

Catalyst has an exposed structure and bold CMF.

Sustainable, Streamlined Manufacturing

Made using laser cutting and 3D printing technology, Catalyst has minimal parts that are fastened together with rivets rather than synthetic adhesives.

crafted for the individual

Technology

Using a lidar 3D scanner, each horse is brought into CAD. The curves of the tree and the cushioning are modeled for the specific horse. The same technology can be applied to the rider.

Benefits

Saddle fit is very important for communication and comfort for horse and rider. This method of fitting saddles offers more precision than current hand-measuring methods.

performance-driven design

Structure

Silhouette highlighting exposed parametric structure

Top Flap

Integrated stirrup bar, perforated leather knee roll, cutout for excess stirrup leather

Bottom Flap

Position supporting leg blocks, two-layer color panel for durability and aesthetics

color, material, finish

3D Printed Carbon Fiber

Absorbs pollutants and odors and reduces bacteria in the air

High Quality Cow Leather

Traditionally used to make saddles, leather is durable and ages beautifully. It is a sustainable material, being a byproduct of the beef industry.

Color

Traditional saddles are brown and black, but Catalyst would be made in a range of bold color palettes, such as this soft blue and deep red combination.

a new way to make saddles

Sustainable, Streamlined Manufacturing

Catalyst is made with few parts that blend traditional craft with new technology. With rivets used rather than synthetic adhesives, Catalyst is sustainable and can be easily disassembled.

leather craftsman

Alexa Chepolis

achepolis1@gmail.com

supporters

Leather Sponsor Tuscan Bull Leathergoods

Professor Paul McGroary

Support SCAD, SCAD Equestrian

media

Studio Photography Sam Murray

Equestrian Photography & Videography Matteo Bariana

Models Belle Cohen & Lexie Kern